Situation:

The quality of the hose was not consistent due to tension variations in the wire used in the braid. This led to defects and unacceptable burst pressure.

Problem:

They were using dancer control. Dancer control did not allow them to easily set, change, or control tension.

Solution:

CMC provided them with a new closed-loop control system using a closed loop controller, magnetic particle brakes, and Cleveland-Kidder CR transducers.

Result:

The customer can now set and maintain the tension in the let-off. This has allowed them to supply consistency in the quality of the product. The result has been improved hose reinforcement; fewer wire cross-overs leading to increased burst pressure, longer impulse life, and less braider machine downtime.

Customer's Comments:

"This is truly an innovation in our industry. It took awhile for our customers to realize the benefits. Sure the cost is more but the benefits are well-well worth it. We are now leaders in this industry and selling more machines due to this feature. Closed ?loop tension control is the only way to go. We?re elated with the controller, brakes, and Cleveland-Kidder transducers. This control system has revolutionized the industry."